Design and prototyping

From concept to testable sample

We transform sensory objectives into prototypes ready for application testing.

Samples formulated according to your process conditions with detailed operational instructions for line integration.

We verify compatibility with matrices, pH, and thermal treatments to reduce iterations and accelerate validation.

Complete documentation to support rapid decisions and transition to plant testing with shared acceptance criteria.

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What the service includes

Complete analysis and prototypes ready for industrial validation.

Sensory objectives analysis

Definition of target aromatic profile with note mapping: primary, secondary, aftertaste, and masking of any off-flavors.

Shared acceptance criteria for objective evaluation of prototypes.

Process compatibility

Verification of compatibility with pH, temperatures, thermal treatments, and interactions with stabilizers, emulsifiers, and functional ingredients.

Selection of suitable ingredients for solubility (water-soluble or fat-soluble) according to matrix.

Profile variants

Development of alternative proposals with dosage range and hypotheses for timing of addition.

Comparable samples to facilitate choice and rapid decisions during joint sensory evaluation.

Cost optimization

Cost-per-dose analysis to maintain aromatic intensity and perceived quality while optimizing formulations.

Equivalent alternatives and formats that simplify purchasing management and supply planning.

Technical documentation

Technical specifications, safety data sheets, allergen declarations, and regulatory compliance.

Raw material traceability and support for QA and regulatory with complete and updated documentation.

What we deliver

Samples with detailed operational instructions on addition phase, timing, and process precautions for line testing.

Complete documentation for quality assurance and subsequent plan for plant validation with dedicated technical support.

How we work

We start from the technical brief, gathering sensory objectives, line constraints, and specifications.

We select suitable raw materials and develop formulations with focus on yield and stability during your treatments.

Prototyping includes laboratory tests to verify behavior in matrix and compatibility with production process.

We prepare samples with operational instructions for line testing and conduct joint sensory evaluation sessions.

We offer consulting to the team during initial application tests to optimize parameters and ensure repeatable results from laboratory to continuous production.

Why choose Bayo

Consistent quality, complete traceability, and reliable delivery times.

For 80 years we have worked with selected raw materials and artisanal methods for the food industry, ensuring documentation and technical support at every stage.

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Certifications and technical support

We operate with ISO 9001 and FSSC 22000 certified systems, ensuring complete traceability and documentation for every product.

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